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Preparation of a Duplex Nanocrystalline Coating by Magnetron Sputtering and Its Oxidation Performance

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A duplex nanocrystalline coating was prepared in this study by magnetron sputtering on N5 single-crystal super alloy (Ni: Bal, Co: 7.5, Cr: 7.0, Al: 6.2, Ta: 6.5, Re: 3.0, Mo: 1.5 and W: 5.0, wt%). The novel nanocrystalline coating consists of two layers, the inner layer having the same composition with the alloy substrate for avoiding elements inter diffusion while the outer layer has 7.6 wt% higher Al to quickly ensure the formation of a protective Al2O3 layer. Both two layers were deposited within one magnetron sputtering apparatus that contained two targets. The main target was having the same alloy substrate in composition and secondary target with pure Al. The difference in Al content between the two layers was achieved by controlling the secondary target during sputtering. This study revealed a way for preparing a series of similar coatings with varying compositions and improving performance. After oxidation at 1050 °C, a protective Al2O3 layer was quickly formed on the duplex nanocrystalline coating and no TCP phases were detected in the alloy substrate.
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Keywords: High-Temperature Oxidation; Interdiffusion; Nanocrystalline Coating; Single-Crystal Superalloys

Document Type: Research Article

Affiliations: 1: Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Materials Science and Engineering, Northeastern University, Shenyang 110819, China 2: College of Material Science and Engineering, University of Science and Technology of China, Hefei 230000, China 3: Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, 213164, Jiangsu, PR China 4: Xinjiang Police College, Urumqi 830011, China 5: Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China

Publication date: January 1, 2019

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  • Journal for Nanoscience and Nanotechnology (JNN) is an international and multidisciplinary peer-reviewed journal with a wide-ranging coverage, consolidating research activities in all areas of nanoscience and nanotechnology into a single and unique reference source. JNN is the first cross-disciplinary journal to publish original full research articles, rapid communications of important new scientific and technological findings, timely state-of-the-art reviews with author's photo and short biography, and current research news encompassing the fundamental and applied research in all disciplines of science, engineering and medicine.
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