Liquid Phase Catalytic Oxidation of Toluene Over Rich Silica and Alumina Composition of Hierarchical Ordered ZSM-5 Zeolites Prepared Without Organic Templates

Hierarchical ordered ZSM-5 zeolites were successfully synthesized by a template-free hydrothermal treatment using rice joints ash as the source of silica. The formation of hierarchical ordered ZSM-5 zeolites and its physicochemical properties were investigated systematically. The mineralogical phases, morphology, surface area and porosity, acidity and thermal stability of the synthesized hierarchical materials were investigated using XRD, FT-IR, HR-SEM, N₂ adsorption–desorption (BET) analysis, NH₃-TPD and TGA/DTA analysis. The excellent catalytic activity of hierarchical ordered ZSM-5 zeolites (150 °C) was revealed in the selective oxidation of toluene to the corresponding benzaldehyde with 82% conversion and 94% selectivity. The material was evaluated for the oxidation of toluene in the presence of H₂O₂ as the oxidizing agent and 1,4-dioxane solvent. The obtained results noted that the material was highly active, stable and can be recycled at least four times without a loss of catalytic efficiency. The crystallization was carried out in an autoclave for 5 days maintained at a temperature of 150 °C for the transformation of RJA into hierarchical ZSM-5 zeolite structure as well as to achieve high crystallinity.