@article {Rom:2001:1938-6478:527, author = "Rom, Paul R. and Rowan, James M. and Ziols, Gary E.", title = "Chicagos Start-up of Renewed Large Diameter Anaerobic Digesters with Worlds Largest Membrane Covers", journal = "Proceedings of the Water Environment Federation", volume = "2001", number = "14", year = "2001", abstract = "This case study documents the results of the start-up of the recently upgraded anaerobic digestion facilities for the Metropolitan Water Reclamation District of Greater Chicago's (MWRDGC) Egan Water Reclamation Plant. This 30 mgd plant has 4 - 110-foot diameter digesters with floating covers. The design included the following objectives:
<list list-type="bullet"> <list-item>Replace the floating covers, improve the flexibility of operation, while increasing the effective liquid sludge storage.</list-item> <list-item>Provide increased sludge mixing and heating to provide for more efficient and enhanced stabilization of biosolids.</list-item> <list-item>Provide increased gas storage to improve gas utilization while safely handling digester gas.</list-item> </list>To ensure a positive method of maintaining Class A or B biosolids, the detailed design included the following concepts with their related benefits:<list list-type="bullet"> <list-item>Two fixed cover primary digesters operating in parallel, with confined gas mixing and external sludge heat exchangers to improve mixing and heating - provides enhanced pathogen reduction and increased volatile solids destruction.</list-item> <list-item>Mesophilic digestion process in series configuration - ensures pathogen reduction and minimizes odor potential.</list-item> <list-item>Two gas/sludge storage tanks operating in parallel with intermittent pumped mixing and membrane covers (the World's largest diameter membrane cover installation to date) - improved gas utilization and increased sludge dewatering operation flexibility.</list-item> </list>The Egan WRP processes sludge from both the Egan (30 mgd) and Kirie (40 mgd) WRP's and is a critical component of the District's biosolids management program. During construction, digester volume has been reduced by 50%. Start-up and operational considerations include:<list list-type="bullet"> <list-item>Maintain existing operations, including digestion, to the maximum extent possible</list-item> <list-item>Construction of membrane cover digester - minimize digester down time</list-item> <list-item>Start-up of new process train with one fixed cover digester followed by one membrane cover gas/sludge storage tank</list-item> <list-item>Increased mixing in the primary digester - provides enhanced digestion</list-item> </list>This project is currently under construction, with start-up of the first process train to begin in late summer of 2001. Steady-state conditions should be achieved in several months providing operational data to compare with the original construction. The figures and tables illustrate the process and document the results.", pages = "527-528", url = "http://www.ingentaconnect.com/content/wef/wefproc/2001/00002001/00000014/art00035" }