Characterizing coal-gasifier slag-refractory interactions

Authors: Rawers, J.; Kwong, J.; Bennett, J.

Source: Materials at High Temperatures, Volume 16, Number 4, November 1999 , pp. 219-222(4)

Publisher: Science Reviews 2000 Ltd

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Abstract:

To characterize refractory degradation and loss in commercial coal-gasifier combined cycle power systems, cup-type tests were conducted on high chromium-alumina, sinter-bonded refractories under laboratory conditions designed to simulate commercial operations of temperature, atmosphere, and slag interactions. These tests provided qualitative results from which the slag-refractory interactions can be characterized. These high chromium refractories were generally inert with respect to the coal slag components. However, in this study preliminary findings did show (1) iron ( oxide) in the slag reacted with chrome sesquioxide to produce a Cr-Fe spinel at the slag-refractory interface, and (2) chrome was soluble in the molten slag. Comparison of cup-type test results with data from operating commercial plants suggests that the principal loss of refractory material in a coal-gasifier combustion chamber is chrome dissolution into the slag. Tests are currently underway to determine if minor modifications to the combustion process might increase refractory life.

Keywords: coal-gasifier; slag-refractory interactions

Document Type: Research article

DOI: http://dx.doi.org/10.3184/096034099783641056

Affiliations: 1: US Department of Energy, Albany Research Center, Albany Oregon, USA

Publication date: 1999-11-15

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  • Materials at High Temperatures serves the needs of those who develop and use materials for high temperature applications. It publishes peer reviewed contributions relating to high temperature applications in the power, chemical, engine, processing and furnace industries.

    The effects of high temperatures on corrosion, fatigue, creep, strength and wear in alloys, intermetallics, ceramics, refractories and composites are covered. Papers dealing with aspects of materials usage including modelling of behaviour and life prediction will be particularly welcome. The journal has a policy of emphasizing practical aspects and authors presenting results from research programmes are encouraged to relate these, if possible, to actual or potential applications.

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