Preconstruction Priming: A Cost-Effective Solution to Painting Ship Ballast Tanks

Author: Benjamin S. Fultz

Source: Journal of Ship Production, Volume 20, Number 2, May 2004 , pp. 122-129(8)

Publisher: Society of Naval Architects and Marine Engineers (SNAME)

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Abstract:

In both Asia and Europe, preconstruction primers (PCP) are routinely used and retained as an integral part of the coating system. The retention of PCPs can significantly reduce the painting cost of new ship builds. The cost of protective coatings (paint) application in new construction can be upwards of 10% of the total ship cost. The process is labor intensive; therefore, it is logical that most savings are derived from reducing labor steps. Retaining PCP eliminates the necessity of a second blast operation, thus reducing labor cost and hazardous waste disposal cost. This paper addresses the feasibility of retaining PCP as the permanent primer for protective coatings systems applied in such high-performance areas as exterior hull, underwater bottom, and most importantly ballast tanks. Should the retention of PCP be proven as a viable option, the process of coatings application can be improved resulting in significant cost savings. Spending of new construction dollars will not be necessary to remove the PCP prior to the application of high-performance coating and lining systems. The test program discussed in this paper was based on work sponsored by the National Shipbuilding Research Program Advanced Shipbuilding Enterprise (NSRPAES) and the US Navy. The Surface Preparation and Coatings Panel, SP3, of the Ship Production Committee formulated the program and provided direction during the course of the work. The Ship Production Committee is one of SNAME's nine technical and research committees, and consists of the chairman supported by the ship production major initiative panel chairs and selected others.

Document Type: Research article

Publication date: 2004-05-01

More about this publication?
  • The Journal of Ship Production publishes original and timely technical papers addressing problems of shipyard techniques and production of merchant and naval ships appear in this quarterly publication. Since its inception, the Journal has been a forum for peer-reviewed, professionally edited papers from academic and industry sources. As such, it has influenced the worldwide development of ship production engineering as a fully qualified professional discipline. Each issue contains a well-rounded selection of technical papers relevant to ship professionals, including written discussions and author's closures.

    From Volume 26 onwards this journal is published as Journal of Ship Production and Design
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