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Synthesis and Application of a Novel Epoxidized Plasticizer Based on Cardanol for Poly(vinyl chloride)

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Cardanol, an agricultural by-product of the industrial processing of cashew, was used to synthesize epoxidized cardanol laurate (ECDL) plasticizer. The target product was characterized using FTIR, 1 H NMR and 13 C NMR. The plasticizing effect of ECDL substitution for petroleum-based plasticizer dioctyl phthalate (DOP) in soft poly(vinyl chloride) (PVC) was investigated using dynamic mechanical analysis (DMA), thermogravimetric analysis (TGA) and mechanical testing, and compared to PVC incorporated with commercial epoxidized soybean oil (ESBO). When DOP was partially substituted by EDCL, there was a slight increase of 5% in glass transition temperature (Tg ) and a maximum increase of 14.55% in the elongation at break. In addition, scanning electron microscopy (SEM) revealed that the morphology of blends plasticized with DOP incorporated with ECDL was finer and more homogeneous compared with blends plasticized with neat DOP or ESBO. Compared with DOP/PVC, TGA results showed that the initial degradation temperature (Ti), the 50% weight loss temperature (T50), and the first peak decomposition temperature (Tp1) for ECDL/PVC increased by 16.8, 26.5 and 7.1 °C, respectively. Moreover, plasticizing system with ECDL had longer stability time, lower volatility and exudation loss, and higher chemical resistance than that of DOP. Therefore, as an environmentally friendly and renewable biobased plasticizer, ECDL can partially replace DOP.
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Keywords: EPOXIDIZED CARDANOL LAURATE; PLASTICIZER; PLASTICIZING EFFECT; POLY(VINYL CHLORIDE)

Document Type: Research Article

Publication date: 01 April 2017

This article was made available online on 09 February 2017 as a Fast Track article with title: "Synthesis and Application of a Novel Epoxidized Plasticizer Based on Cardanol for Poly(vinyl chloride)".

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  • The Journal of Renewable Materials (JRM) publishes high quality peer reviewed original research on macromolecules and additives obtained from renewable/biobased resources. Utilizing a multidisciplinary approach, JRM introduces cutting-edge research on biobased monomers, polymers, additives (both organic and inorganic), their blends and composites. It showcases both fundamental aspects and new applications for renewable materials. The fundamental theories and topics pertain to chemistry of biobased monomers, macromoners and polymers, their structure-property relationship, processing using sustainable methods, characterization (spectroscopic, morphological, thermal, mechanical, and rheological), bio and environmental degradation, and life cycle analysis. Demonstration of use of renewable materials and composites in applications including adhesives, bio and environmentally degradable structures, biomedicine, construction, electrical & electronics, mechanical, mendable and self-healing systems, optics, packaging, recycling, shape-memory, and stimulus responsive systems will be presented.
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