Bottom design optimisation of electric arc furnace for ferromanganese production using nodal wear model

Authors: Parra, R.1; Mochón, J.2; Martín D., R.3; Verdeja, J.I.4; Barbés, Ma. F.4; Verdeja, L.F.4; Kanari, N.5; Ruiz-Bustinza, I.2

Source: Ironmaking & Steelmaking, Volume 36, Number 7, October 2009 , pp. 529-536(8)

Publisher: Maney Publishing

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Abstract:

This paper presents the optimisation on the design of the lining of an electric arc furnace that produces refined ferromanganese by applying the nodal wear model. This model is a new tool that systematises the wear/corrosion analysis applied to industrial furnaces linking the basic theoretical knowledge of the physical chemistry of wear/corrosion phenomena and the industrial conditions. The use of this tool to optimise the process helped increase the number of tappings between furnace bottom rebuilds from 19 in 1999 to 1200 in 2005 and the productivity to increase from 1·2 to 2·7 ton h-1.

Keywords: ELECTRIC ARC FURNACE; FERROMANGANESE; CORROSION; MATHEMATICAL MODELLING NWM

Document Type: Research article

DOI: 10.1179/174328109X443329

Affiliations: 1: Departamento de Ingeniería Metalúrgica (DIMET), Casilla 160-C. Correo 3. Concepción. Universidad de Concepción, Chile 2: Centro Nacional de Investigaciones Metalúrgicas (CSIC/CENIM), Avda. de Gregorio del Amo, 8. 28040 Madrid, Spain 3: Centro Nacional de Investigaciones Metalúrgicas (CSIC/CENIM), Avda. de Gregorio del Amo, 8. 28040 Madrid, Spain;, Email: rmduarte@wanadoo.es 4: Departamento de Ciencia de los Materiales e Ingeniería Metalúrgica, Grupo de Investigación en Siderurgia, Metalurgia y Materiales (SID-MET-MAT). Escuela de Minas. Independencia s/n. 33004 Oviedo, Universidad de Oviedo, Spain 5: Laboratoire Environnement et Minéralurgie, UMR 7569 CNRS, Nancy-University, ENSG, BP 40, 54501 Vandoeuvre-lès-Nancy Cedex, France

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