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Three-fold Increase in Inkjet Speed of Piezoelectric Shared Wall Technology Exploiting Single Cycle Operation

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A combination of novel piezoelectric inkjet print head technologies such as greyscale, shared wall and genuine throughflow have led to the development of inkjet print heads able to deliver the quality and reliability demanded by modern single-pass printing applications. While shared wall technology can provide benefits such as acoustic firing and reduced drive voltage, there are limitations in the final achievable firing frequency, dictated by a 3-cycle firing pattern (active-idle-idle). As a result the print speed is restricted.

Recent advances in the exploitation of the base shared wall technology have allowed the development of single cycle nozzle operation (always active) for shared wall devices. This has yielded approximately a three-fold increase in firing frequency and hence the three-fold increase in print speed from a print head of similar footprint. Such dramatic improvement has been possible by deeper understanding of the events involved in the complete drop ejection cycle combined with clever rearrangement and overlapping of the events for arrays of nozzles working in synchronization.

Three implementations of a single cycle operation have been explored, some which impose imaging limitations and others which use technically complex solutions but imaging capabilities are unhindered. Commercialization of these technology variants is currently underway with some already deployed in end user production environments.
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Document Type: Research Article

Publication date: 2009-01-01

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  • For more than 30 years, IS&T's series of digital printing conferences have been the leading forum for discussion of advances and new directions in 2D and 3D printing technologies. A comprehensive, industry-wide conference that brings together industry and academia, this meeting includes all aspects of the hardware, materials, software, images, and applications associated with digital printing systems?particularly those involved with additive manufacturing and fabrication?including bio-printing, printed electronics, page-wide, drop-on-demand, desktop and continuous ink jet, toner-based systems, and production digital printing, as well as the engineering capability, optimization, and science involved in these fields. In 2016, the conference changed its name formally to Printing for Fabrication to better reflect the content of the meeting and the evolving technology of printing.

    Please note: For purposes of its Digital Library content, IS&T defines Open Access as papers that will be downloadable in their entirety for free in perpetuity. Copyright restrictions on papers vary; see individual paper for details.

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