Fabrication of beta-sialon nanoceramics by high-energy mechanical milling and spark plasma sintering

Authors: Xu, Xin; Nishimura, Toshiyuki; Hirosaki, Naoto; Xie, Rong-Jun; Yamamoto, Yoshinobu; Tanaka, Hidehiko

Source: Nanotechnology, Volume 16, Number 9, September 2005 , pp. 1569-1573(5)

Publisher: Institute of Physics Publishing

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Abstract:

A single-phase beta-sialon nanoceramic, Si5AlON7, has been prepared by high-energy mechanical milling, followed by spark plasma sintering. After milling, the starting powder mixture (Si3N4, AlN, Al2O3) was mostly transformed into an amorphous phase that contains a large number of well-dispersed nanocrystalline beta-Si3N4 particles. Milling promoted the mixing and reaction among the starting powders; beta-sialon grains with the designed composition were formed directly through precipitation from the homogeneous amorphous phase on the nanocrystalline beta-Si3N4 particles. Milling also improved the sintering ability of the starting powders, so the densification temperature was lowered by about 100 °C compared with that for as-received powders. Particle rearrangement was the main densification mechanism for the milled powders. A homogeneous microstructure composed of equiaxed beta-sialon grains with a diameter of about 50 nm was obtained after sintering at 1550 °C for 5 min.

Document Type: Research article

DOI: 10.1088/0957-4484/16/9/027

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