Dynamic Fatigue Behavior of Dental Porcelain Modified by Surface Deposition of a YSZ Thin Film

Authors: Teixeira, Erica C.1; Piascik, Jeffrey R.2; Stoner, Brian R.2; Thompson, Jeffrey Y.3

Source: Journal of Prosthodontics, Volume 17, Number 7, October 2008 , pp. 527-531(5)

Publisher: Wiley-Blackwell

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Abstract:

Purpose: The objective of this study was to evaluate the basic fatigue parameters of a dental porcelain modified by deposition of a yttria-stabilized zirconia (YSZ) thin film and to compare the data to that of an unmodified control.

Methods: Two hundred bars (2 × 2 × 15 mm3) were cut from ProCAD blocks. Specimens were wet-polished with 1200-grit SiC abrasive. One surface of each bar was sandblasted with 50 μm Al2O3 abrasive (50 psi). Half the specimens were further modified through deposition of a 3-μm YSZ thin film on the sandblasted surface. Depositions were performed using an radio frequency magnetron sputter system (working pressure of 15 mT, 150°C, 30:1 Ar:O2 gas ratio). Specimens were tested at different stressing rates: 5.0, 0.1, and 0.01 MPa/s (n = 25/group) in deionized water (37°C), and inert strength was determined in air (25°C, 70 MPa/s). All strength measurements were carried out by three-point bending (span = 10 mm) in a servo-electric test system.

Results: The mean flexural strength values (MPa) and standard deviation for the uncoated sandblasted group were: 98.6 (5.5), 90.7 (5.9), and 84.2 (8.5), and for the sandblasted + YSZ thin film group: 125 (9.4), 119.3 (7.8), and 102.8 (7.0), for the highest to the lowest stressing rates, respectively. The fatigue parameters n and lnB were calculated by linear regression of dynamic fatigue data. For the uncoated group, n = 38 and lnB = 4.7 MPa2/s, and for the coated group, n = 33 and lnB = 10.8 MPa2/s. Weibull analysis was also performed showing that the characteristic parameter (σo) was 113.3 and 125.7 MPa for the uncoated and coated group, respectively.

Conclusions: There was an increase in strength for specimens modified by application of a YSZ thin film. It is hypothesized that thin-film application modifies flaws or residual surface stress states.

Keywords: Ceramic; thin film; fatigue; zirconia

Document Type: Research article

DOI: http://dx.doi.org/10.1111/j.1532-849X.2008.00340.x

Affiliations: 1: Curriculum in Applied and Materials Sciences, University of North Carolina, Chapel Hill, NC 2: RTI, International Center for Materials and Electronic Technologies, Research Triangle Park, NC 3: College of Dental Medicine, Nova Southeastern University, Ft. Lauderdale, FL

Publication date: 2008-10-01

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