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Comparison of Microwave and Conventionally Sintered Yttria‐Doped Zirconia Ceramics

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This paper reports on improvement of the physical and mechanical properties of Y2O3–ZrO2 ceramics through compositional optimization, the use of nanograined powders and utilization of microwave sintering. ZrO2 with 2–5 mol% Y2O3, prepared from nanopowders, was sintered in both conventional and microwave furnaces under exactly the same heating schedule. It was found that microwave sintering improves physical and mechanical properties of Y2O3–ZrO2 ceramics compared with conventional sintering. Compositions containing 2 mol% Y2O3 exhibit the greatest improvement due to retention of tetragonal ZrO2, with a 5% increase in relative density compared with conventional sintering. Grain size analysis indicated that there was significant grain growth in microwave sintered (MWS) samples (353 nm) compared with their conventionally sintered (CS) counterparts (200 nm) which is thought to be related to enhanced diffusional effects during microwave sintering. Associated with this was a 22% increase in Young's modulus to 220 GPa, a 77% increase in Vicker's Hardness up to 11.5 GPa and a 165% increase in biaxial flexural strength up to 800 MPa. Owing to the differences in physical and mechanical properties along with the altered phase assemblages produced, it is apparent that microwave heating provides an additional driving force during sintering which enhances diffusion processes.
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Document Type: Research Article

Affiliations: 1: Materials and Surface Science Institute, University of Limerick, Limerick, Ireland 2: Inamori School of Engineering, Alfred University, Alfred, New York 14802

Publication date: 2011-11-01

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